Scope
Road vehicle cable requirements for high-voltage and electric powertrain applications.
Cable Standard
ISO 19642 Automotive High Voltage Cable
ISO 19642 covers automotive cables used in road vehicles, including high-voltage electric and hybrid vehicle cable applications.
EV high-voltage wiring / Hybrid vehicles
3 related product families
5 cable references
Applications
- EV high-voltage wiring
- Hybrid vehicles
- Battery packs
- Inverter and motor connections
Related Products
Standard Selection Data
| Standard focus | Road vehicle cable requirements for high-voltage and electric powertrain applications. |
|---|---|
| Typical applications | EV high-voltage wiring, Hybrid vehicles, Battery packs, Inverter and motor connections |
| Related product families | Automotive Cables, EV Charging Cables, Battery Storage Cables |
| Common voltage references | 60 V low-voltage vehicle circuits plus 600 V / 1 kV EV high-voltage options; 300/500 V, 450/750 V, 1 kV or charging-system specific; Low voltage and DC energy storage system ratings |
| Construction impact | Bare copper, tinned copper, flexible stranded copper or automotive aluminium conductor; PVC, heat-resistant PVC, XLPE, EVA, silicone, TPE, TPU or halogen-free insulation systems; Single-core, multicore, battery cable, shielded high-voltage cable and data pair constructions; Thin-wall, reduced-wall, standard-wall and high-temperature insulation options |
| Datasheet requirement | Confirm construction, rating, sheath, testing reference, marking and packing before quotation |
Cable Construction Impact
- Bare copper, tinned copper, flexible stranded copper or automotive aluminium conductor
- PVC, heat-resistant PVC, XLPE, EVA, silicone, TPE, TPU or halogen-free insulation systems
- Single-core, multicore, battery cable, shielded high-voltage cable and data pair constructions
- Thin-wall, reduced-wall, standard-wall and high-temperature insulation options
- Fine stranded copper conductor
- Power and signal cores
- Optional data pair
- TPU, rubber or LSZH sheath
- Flexible copper conductor
- XLPE, TPE, rubber or halogen-free insulation
Common Model References
Cables Using This Standard
Use these cable pages to move from the standard reference to a quote-ready construction.
EV high voltage cable
EV High Voltage Unshielded Single Core Copper Cable
EV High Voltage Unshielded Single Core Copper Cable is an automotive cable construction for EV battery connections and inverter power leads, using flexible stranded copper conductor with orange high-voltage insulation or sheath.
View technical data →
Shielded EV high voltage cable
EV High Voltage Shielded Single Core Copper Cable
EV High Voltage Shielded Single Core Copper Cable is an automotive cable construction for inverter to motor connections and battery pack high-voltage leads, using flexible stranded copper conductor with orange high-voltage sheath.
View technical data →
EV high voltage aluminium cable
EV High Voltage Unshielded Aluminium Cable
EV High Voltage Unshielded Aluminium Cable is an automotive cable construction for weight-reduced EV power leads and battery to inverter circuits, using flexible automotive aluminium conductor with orange high-voltage insulation or sheath.
View technical data →EV High Voltage Shielded Multicore Cable
EV High Voltage Shielded Multicore Cable is an automotive cable construction for EV powertrain wiring and battery pack connections, using flexible copper or aluminium power conductors with orange high-voltage sheath.
View technical data →
Battery pack cable
EV Battery Pack Internal High Voltage Cable
EV Battery Pack Internal High Voltage Cable is an automotive cable construction for battery module interconnection and battery pack internal wiring, using flexible copper conductor with orange high-voltage insulation.
View technical data →Procurement Notes
When using this standard for an enquiry, confirm the full cable designation, conductor size, core count, voltage rating, sheath material, installation environment, testing requirements, cable marking and packing length. Standards help define the technical baseline, but the quote details should always match the final cable specification.
Quote Details
- Cable type and standard reference
- Conductor material, size and class
- Core count, pair count or fiber count
- Voltage rating and operating environment
- Screening, armour, fire performance and sheath material
- Cable marking, drum length, packing and delivery requirements
FAQ
| What does ISO 19642 Automotive High Voltage Cable affect in cable selection? | ISO 19642 Automotive High Voltage Cable normally affects the cable construction, application range, testing references and datasheet wording. Buyers should use the standard page together with the product page before final quotation. |
|---|---|
| Is ISO 19642 Automotive High Voltage Cable enough to specify a cable? | Usually no. A complete enquiry should also include conductor size, core count, voltage rating, sheath material, screening or mechanical protection, installation environment and any customer-specified approvals. |
| Which UE Cable product families relate to ISO 19642 Automotive High Voltage Cable? | Automotive Cables, EV Charging Cables, Battery Storage Cables |