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XLPE Insulated Automotive Battery Cable cable construction reference

Battery cable

XLPE Insulated Automotive Battery Cable

XLPE Insulated Automotive Battery Cable is an automotive cable construction for battery leads and starter motor circuits, using bare or tinned copper conductor with cross-linked polyethylene insulation.

Standard
SAE J1127
Voltage class
60 V DC battery and starter circuits
Temperature class
-40 °C to +125 °C typical class
Conductor
Bare or tinned copper conductor
Insulation / jacket
Cross-linked polyethylene insulation
Cross-section range
6 mm² to 120 mm²

Cable Type Data

Construction and applications.

Applications

XLPE Insulated Automotive Battery Cable is an automotive cable construction for battery leads and starter motor circuits, using bare or tinned copper conductor with cross-linked polyethylene insulation.

  • Battery leads
  • Starter motor circuits
  • Engine compartment power leads
  • Vehicle power distribution

Cable Construction

  • Bare or tinned copper conductor
  • Automotive stranded conductor with cross-section selected by circuit current and harness routing
  • XLPE insulation or outer layer
  • Cross-linked polyethylene insulation color and marking according to harness drawing

Specifications

Select a cable size.

Each row below is a complete specification sheet — 9 sizes in total. Click any row to open conductor data, resistance, dimensions, weight and ordering reference.

Cable Specification Sheets

Cable referenceCross-sectionConductor constructionMax DC resistance at 20 °C (Ω/km)Insulation wall guide (mm)Overall diameter guide (mm)Approx. cable weight (kg/km)Bend radius guide
Battery Cable XLPE 6 mm²6 mm²84/0.303.10.8-1.04.9866.140 mm moving guide
Battery Cable XLPE 10 mm²10 mm²80/0.401.830.8-1.05.90105.548 mm moving guide
Battery Cable XLPE 16 mm²16 mm²126/0.401.150.8-1.06.99163.356 mm moving guide
Battery Cable XLPE 25 mm²25 mm²196/0.400.7271.0-1.28.69254.670 mm moving guide
Battery Cable XLPE 35 mm²35 mm²276/0.400.5241.0-1.29.88350.680 mm moving guide
Battery Cable XLPE 50 mm²50 mm²396/0.400.3871.0-1.211.38494.192 mm moving guide
Battery Cable XLPE 70 mm²70 mm²360/0.500.2681.0-1.213.06682.8105 mm moving guide
Battery Cable XLPE 95 mm²95 mm²475/0.500.1931.0-1.214.85919.3119 mm moving guide
Battery Cable XLPE 120 mm²120 mm²608/0.500.1531.0-1.216.411153.9132 mm moving guide
Cable Specification Sheets Exact cable references by conductor size and construction.

Specification sheets include conductor material, size, resistance, diameter, weight, construction and quotation reference.

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